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For large flow rates, please review GPAN.

SIMGAS product description and modules

SIMGAS4 - Gas Mixing System


Module 1- (PLC)
SIMGAS Module 1 provides clear and easy analog controls for gas mixing. Equipped with an automatic shut off with audible alarm for safety. 2009 models; shown below, come with safety lights.
Module 2 - (GAS FLOW). 
SIMGAS Module 2 provides complete gas flow controls with 3 manual adjusting flow meters. The fourth flow meter controls compressed air for process cooling or purging.  Your unit may have a different layout.

Green= Nomral Opertaion, Yellow = Flame Fault,   Red = Emergency Stop

Features:

  • Gas mixing system
  • Low combustible-gas alarm (specific)
  • PLC based controls
  • High accuracy valve type flow meters
  • Precision control and repeatability
  • Typical configuration 3 nonflammable gasses
  • 1 flammable gas (e.g. for mixing H2/N2)
  • Automatic purge cycles
  • Easy set-up and operion
  • Versatile and user selectable process gasses (between 1 and 4)
  • User configurable purge time
  • Self diagnostics feature
  • Multi -level audio and visual alarms
  • Fully controlled by programmable logic controller
  • Electrical interlock back-up for added reliability
  • Minimum operator interface
  • Optional: low pressure critical gas shut-off
  • Easy installation.  Full manual and Installation diagram provided.


Hydrogen Gas Igniter (HGI)- Safety System

(Module 3)

MODULE 3- (HGI SYSTEM)
Please call MHI for additional information

The HGI Flammable Gas Flare-out Module is a safety gas flare-out that burns off combustible gases from the process. The module houses an integral burner pilot flame and a UV flame detector for positive flame detection. The HGI constantly monitors the flame and, in the case of a flame-out condition, the PLC control panel initiates to revive the flame. In the event that the flame is not re-ignited within this time, the system initiates a safe shutdown of the process with the required alarm level.

Features:

  • Medium flow gas burner with SiC igniter
  • Honeywell UV sensor flame detection
  • High flow, resetable flash back arrestor
  • Stainless steel strain and filter mechanism
  • Interface with PLC, ready control logic
  • Light sensor to test igniter performance


Product Description

MHI SIMGAS is a versatile integrated process gas/atmosphere management system that finds application in any process where more than one gas is required. The system provides complete stand-alone process gas management on a single platform while integrating itself in the form of interlocks with its peripheral instruments and control systems.

The system consists of three modules:

Module 1: SIMGAS MODULE1 (PLC)

Module 2: SIMGAS MODULE2 (GAS FLOW)

Module 3: MODULE3- (HGI).  Flammable gas flare-out system.

SIMGAS Modules (1,2 & 3).  Detailed Descriptions.


Module 1:  SIMGAS MODULE1 - (PLC). 
The SIMGAS MODULE1-(PLC) is a PLC based electrical control panel capable of controlling between 2 and 4 different process gasses (standard model is for 4 gasses). The PLC comes loaded with a program that has self diagnostics, Process initiation, Interface with external interlocks, control of gas valves in Module 2 - (GAS FLOW) and control of the flammable gas flare system in Module 3 - (HGI SYSTEM). The SIMGAS gives multi level audible and visual alarms, and incorporates safety / emergency shut-down.


Module 2: SIMGAS MODULE2 - (GAS FLOW). 
The SIMGAS MOD2(GAS FLOW) is a gas delivery panel. The panel incorporates gas manifold, manually settable gas flow meters, ON/OFF gas solenoid valves operated thru the SIMGAS and pressure switches for monitoring of gas pressures.


Module 3:  SIMGAS MODULE3-(HGI). 

The HGI Flammable Gas Flare-out Module is a safety gas flare-out that burns off combustible gases from the process. The module houses an integral burner pilot flame and a UV flame detector for positive flame detection. The HGI constantly monitors the flame and, in the case of a flame-out condition, the PLC control panel initiates to revive the flame. In the event that the flame is not re-ignited within this time, the system initiates a safe shutdown of the process with the required alarm level.



Module 1 with large indicator lights (2009 onwards)

Contact us to design the best solution for your application.

Phone(513) 772-0404
Fax (513) 672-3333
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